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Gas Fireplace Ignition Types Explained: Pilot, IPI, and Millivolt Systems Pure Flame Co

Gas Fireplace Ignition Types Explained: Pilot, IPI, and Millivolt Systems

Gas fireplace ignition systems determine how a unit lights, how it stays lit, how it behaves during power outages, and how its safety systems function.

While homeowners often focus on flame appearance or BTU output, installers and service professionals know that ignition type defines reliability, diagnostics, code compliance, and long-term service complexity.

This article explains the three dominant gas fireplace ignition systems in use today:

  • Standing pilot systems
  • Millivolt systems
  • Intermittent Pilot Ignition (IPI) systems

We’ll break down how each system works electrically and mechanically, how voltage is generated and used, how safety circuits are maintained, and where each system is best suited in real-world installations.


Why Ignition Type Matters at the Technical Level

Ignition systems are not interchangeable. They affect:

  • Electrical dependency
  • Gas valve design
  • Safety circuit logic
  • Diagnostic procedures
  • Compatibility with controls and accessories
  • Performance during outages

From a service standpoint, ignition type dictates what fails, how it fails, and how it is tested.


Standing Pilot Ignition Systems

Core Operating Principle

A standing pilot system uses a continuously burning pilot flame to ignite the main burner and maintain gas valve operation.

Key components:

  • Pilot burner
  • Thermocouple
  • Manual gas valve
  • Mechanical control knob

The pilot flame heats the thermocouple. When heated, the thermocouple generates a small DC voltage (typically 20–30 millivolts).

This voltage keeps the safety valve open. If the pilot flame goes out, voltage drops and gas flow stops.

Electrical Characteristics

  • Voltage source: thermocouple
  • Typical output: 20–30 mV DC
  • External power: none

This is a purely thermal-to-electrical safety loop.

Safety Logic

  • Flame present → thermocouple hot → valve open
  • Flame lost → thermocouple cools → valve closes

No electronics are involved.

Advantages

  • Extremely reliable
  • No dependency on household electricity
  • Simple diagnostics
  • Functions during power outages
  • Minimal component failure points

Limitations

  • Continuous gas consumption by pilot
  • Lower energy efficiency
  • Limited compatibility with modern controls
  • Increasingly restricted by energy codes

Installer Notes

Standing pilot systems are mechanically simple but often flagged by local energy efficiency standards.

They remain common in older installations and some specialty off-grid applications like the Carol Rose Outdoor Linear Fire Pit (Manual Control models).


Millivolt Ignition Systems

Core Operating Principle

Millivolt systems expand on the standing pilot concept by using a thermopile instead of a thermocouple.

The pilot flame heats the thermopile, which generates enough voltage to power:

  • The gas valve
  • On/off switches
  • Basic thermostats

Unlike standing pilot systems, millivolt systems can operate the main burner circuit without manual valve engagement.

Electrical Characteristics

  • Voltage source: thermopile
  • Typical output: 250–750 mV DC
  • External power: none

The system is self-powered.

Empire Millivolt Gas Stove System

Circuit Behavior

  • Pilot flame generates voltage
  • Voltage powers gas valve solenoid
  • Wall switch or thermostat completes the circuit
  • Burner ignites

Loss of pilot flame collapses voltage and shuts the system down.

Safety Logic

Safety remains flame-based: Flame failure = voltage loss = gas shutoff. No electronic control board is required.

Advantages

  • Fully functional during power outages
  • Compatible with wall switches and basic thermostats
  • Highly reliable
  • Strong diagnostic clarity
  • No electronic board failure risk

Limitations

  • Pilot flame runs continuously
  • Limited compatibility with smart controls
  • Lower efficiency compared to IPI systems
  • Slower response times than electronic ignition

Installer Notes

Millivolt systems are often preferred in remote locations or cold climates with outage risk.

Thermopile degradation is the most common service issue.


Intermittent Pilot Ignition (IPI) Systems

Core Operating Principle

IPI systems eliminate the continuous pilot flame. Instead, the pilot ignites only when heat is called for.

Key components:

  • Control module
  • Electronic gas valve
  • Spark electrode
  • Flame sensor
  • Power supply (120V or battery)

When a call for heat occurs, the control module sends a spark to the pilot.

Once the pilot flame is established, the flame sensor confirms ignition, and the main burner opens. When heat demand stops, the pilot extinguishes.

Empire Rushmore IPI System

Electrical Characteristics

  • Voltage source: external electricity
  • Power supply: 120V AC or battery backup
  • Control voltage: low-voltage DC through board

IPI systems are electronically managed.

Safety Logic

Safety relies on flame rectification:

  • Flame conducts current to sensor
  • Control board confirms flame presence
  • Gas valve remains open

If the flame signal is lost, gas shuts off immediately.

Advantages

  • Higher energy efficiency
  • No continuous pilot gas use
  • Compatible with remotes, thermostats, smart systems
  • Meets modern energy codes
  • Faster ignition and shutdown cycles

Limitations

  • Dependent on electricity
  • Control board failure risk
  • More complex diagnostics
  • Limited operation during outages without battery backup

Installer Notes

IPI systems dominate modern installations. Service technicians must be comfortable with microamp flame sensing, board diagnostics, and wiring integrity testing.

Battery backup typically powers ignition and valve only, not accessories.


Voltage Comparison Summary

System Type Voltage Source Typical Output External Power
Standing Pilot Thermocouple 20–30 mV No
Millivolt Thermopile 250–750 mV No
IPI Control Board Regulated DC Yes

Diagnostic Implications

Standing Pilot
Check pilot flame quality, test thermocouple millivolts, and inspect mechanical valve.

Millivolt
Measure thermopile output under load, check switch resistance, and verify pilot flame engulfment.

IPI
Verify power supply, check grounding, measure flame rectification microamps, inspect wiring harnesses, and test control module logic.

Each system requires different test equipment and procedures.

Choosing the Right Ignition System (Professional Perspective)

From a technical standpoint:

  • Standing pilot = simplicity and longevity
  • Millivolt = outage resilience and control
  • IPI = efficiency and modern integration

There is no universally “best” system. The correct choice depends on site conditions, power reliability, code environment, and client priorities.

Final Technical Takeaway

Gas fireplace ignition systems differ fundamentally in how they generate and use electrical energy.

  • Standing pilot systems rely on thermocouples
  • Millivolt systems rely on thermopiles
  • IPI systems rely on electronic control

Understanding voltage generation, flame sensing logic, and failure modes is essential for safe installation, accurate diagnostics, and long-term reliability.

For installers and inspectors, ignition type is not a feature — it is the foundation of the entire system.

Previous article Gas Fireplace Safety Systems Explained: Valves, Sensors & Flame Signals
Next article Do Gas Fireplaces Need Electricity? What Happens During Power Outages

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